Emerson Machine Health Monitoring helps right-time your preventive maintenance program and increase it's effectiveness

You've probably heard awesome stories of how truly great things can happen to people out of the blue; love when you least expect it, strangers paying for your coffee... The list goes on and on forever about how small, unexpected people and the actions they sometimes take can bring us light, love and unmeasurable positive impact to our lives.

Machines however, are not out to sweep us off our feet, cheer us up, or have any desire to pass along some sunny moments into our lives. No, they're famous for breaking down when we need them the MOST. Sometimes, it almost feels like maybe they even conspire together and to all have different (and very time consuming) breakdowns all within days, even hours of each other to cause total havoc on our work, and lives. The surprises machines can deliver don't exactly give anyone the warm fuzzies.

In the past few years, as oil and gas prices began to drop and investment capital dried up, ‘business-as-usual’ models began to die a painful death for those companies that did not have a targeted digital transformation goal, or (at least) a strong eye on the prize with an actionable plan already in place.

The digital transformation journey can look very different for each company depending on what (if anything) you already have in place; but there are some pretty easy; highly effective and easy wins you can score right out of the gate.

Technology is constantly evolving, leaving many oil and gas producers wondering when the right time is to replace the old with the new. When producers invest in new technologies for their business, they can expect more profits, more production, and more sustainability.

Deciding how to upgrade, or when you're ready to upgrade isn't always easy, but we're here to help you with the change that's involved.

The daunting task of keeping track of your expenses can be time-consuming and overwhelming if not managed correctly and efficiently. With the increase of mobile apps and other productivity tools, managing expenses has gotten easier.

For oil and gas, managing lease operating expenses (LOE) has gotten easier with automation and software solutions. Now, there are fewer reasons not to have the costs eat away at your companies’ ability to operate wells and keep costs within budget without having to shut-in operations.

Have you read about the advance of self-driving cars? With an array of sensors “seeing” obstacles, speed limit signs and other vehicles, tracking the speed, noting highway conditions such as rain or sleet, and using maps and tracking to plan the route, self-driving vehicles are approaching us in their own fast lane.

You may not be surprised to find that we have the same dreams for a self-operating oil field.

Now there will still be the need for repairs of worn-out equipment, damaged well-bores, and to perform PMs such as oil changes. There’s the need to do that for vehicles as well. The autonomous oil change is not here yet, but even that might be in line for cars someday.

How often have you worked on a written assignment only to have an unexpected computer failure, and you lose all your information because it did not save? Once this happens, you either look for other ways to recover your work or get stuck starting from the beginning.  

When the unexpected happens, you want to pick up where you left off, especially when it comes to business operations. For this reason, it is essential to implement a Business Continuity Plan (BCP) and have the appropriate technology to support services in the event of unforeseen circumstances.

How do you like working from home? Since our world turned upside down I think it's been easier for some of us to adjust than others to remain, or even become more productive. Most of which completely depends on how you access your files and data to continue to WOW the boss, even in the strangest of times when people are told we have to stay home.

You need your files and data to all be easily visible from top to bottom without relying on thumb drives, portable hard drives, old drives, or clunky undependable drives that should have been replaced years ago or, worst of all—boxes of paper files (I'm cringing at the thought of that one)!

Now that you’ve automated your production, you're getting your well site information in real time, not waiting for the pumper to bring in tickets at the end of the day—or the week—and able to react to changes in real time.

Welcome to the new, efficient, you.

As great as that is, there’s more that we can do for you. If you’ve fully automated everything, your system is collecting thousands of data points every hour. Every day.

The basic formula for increasing oil well production is pretty clear to me: the more the pump runs, the more oil it pumps. The real issue is how to reduce downtime, so that it runs more, and pumps more.

What wasn't clear to me is why on earth about 100,000 pumpjacks in the US alone are not monitored—other than by someone driving all the way out to the well site every couple of days. With that method, a pump may have been down, or even worse leaking for a day or so before it’s noticed by anyone. That’s several hours of production time that can never be recovered.