Our software and IIoT platform enables operators to improve processes, enhance investments and maximize returns on their assets as they lean into an autonomous operation. A recent example of this includes how our experts have developed one solution to assist your operations in optimizing rod pumps using AI (artificial intelligence): Emerson's Zedi Autonomous Rod Pump Management.

Companies can now measure almost every single aspect of business activity due to various analytic tools and management software. Often, they have advanced datasets to explore their performance because there are so many metrics to measure.

While navigating various datasets, anything outside the norm would be considered an anomaly. Different anomalies can have an enormous impact on business decisions, operational results, and management’s ability to respond rapidly and accurately.

 

 

You may assume a cloud-based SCADA platform is just another operational system like all the others. After you utilize data visualization tools and cloud applications embedded in Emerson's Zedi Cloud Platform you realize you can turn your data into knowledge for faster and better business decisions.

 

That is what advanced analytics is all about! It's getting that next level of analytics from your remotely located assets and using that data to help you quickly turn knowledge into wisdom; or actual decision making data, and in some cases, actually driving the decisions to be made autonomously based on the historical data and what the machine can learn from how things were previously corrected so many times before; so you, and your people can focus your day on your core business.

 

 

Efficiency and profitability are the top reasons for so many operators to take advantage of Emerson’s Zedi Autonomous Rod Pump Management. Using autonomous operations to solve pump issues, boost oil and gas production and reduce operational and work-over costs give you tens of thousands of reasons ($$$$) to join the rush. It’s a key part of any well planned digital transformation strategy.

But just as important on the investor side can be its safety benefits—and those gains take a little more digging to find, but once you see them and the positive impact it makes on ESG factors you'll wish you had them years ago.

 

 

 

Monitoring and controlling the traditional pump jacks you see bowing and rising along oilfield roads has some limitations. But today, through digital transformation, we’re using data to improve management of all wells, including the rod-pumped variety

A flowing well with a low gas-to-oil ratio needs little hands-on management, but you still need to track production and watch for pump failures or rod parts. Remote monitoring removes the need for a pumper to visually inspect the site daily—and it removes the chances that the well could break down right after he drives away, leaving it unproductive for a day or so.

 

 

With technology supported by our experts, we offer comprehensive solutions to our customers' challenges. We have developed rod pump monitoring and control for an advanced solution using artificial intelligence with machine learning capabilities for Autonomous Rod Pump management.

 

What is an Autonomous Rod Pump? 

 

Autonomous Rod Pump is an Artificial Intelligence application (analytics engine) that identifies anomalies on rod pump applications. 

 

Autonomous refers to a state of equipment where it can perform the programmed operations under defined conditions without human input or guidance. When we talk about this type of equipment, we use the adjective, autonomous. 

 

 

Way, way back when dinosaurs roamed the earth, I had a very annoying flip phone that was really only able to make and receive calls and (upon the rare occasion) get and send a few random text messages from other techie types. The main reason I found this phone so annoying is I wanted it to be able to do so much more; and it seemed like it shouldn't be all that difficult to make it happen.

But, that's all there was on the market at the time.

I continuously wondered why on earth someone didn't make them to fetch my email, or have a decent camera in them. Then it finally became a reality and just like that we all became more mobile than we had ever dreamed of being! It was AWESOME being set free from waiting for an email, and unchained from my desk where I would often be found waiting for information to be sent.

 

In 2011, IBM’s Watson took on two of Jeopardy’s top winners in a contest of knowledge and speed. After three exciting days, Watson had more than tripled the winnings of either human. Let's apply that to oil and gas production data insights enabling you to triple your 'winnings' - by gaining more production, more profits and more sustainability.

In the digital oilfield that lives on data and is powered by computers light years past Watson, end users are starting to get answers to questions they never dreamed of asking before.

Instead of competing with computers, many oil and gas producers are teaming with AI (artificial intelligence) so that everyone wins. And keeps winning.

 

There is a bit of magic in every childhood story we read. Whether it be the Chronicles of Narnia with its enchanted kingdom or Aladdin’s genie in the lamp, we learn very early that supernatural powers often come in pretty handy.

Maybe you could use some telepathic powers to know what is happening in a remote production location. You’ve probably wished to have psychic abilities to know when a wellsite will stop producing before it happens, or if your team is safe working on site.

Most certainly you’d enjoy the gift of telekinesis to restart an artificial lift.

 

The basic formula for increasing oil well production is pretty clear to me: the more the pump runs, the more oil it pumps. The real issue is how to reduce downtime, so that it runs more, and pumps more.

What wasn't clear to me is why on earth about 100,000 pumpjacks in the US alone are not monitored—other than by someone driving all the way out to the well site every couple of days. With that method, a pump may have been down, or even worse leaking for a day or so before it’s noticed by anyone. That’s several hours of production time that can never be recovered.